Solar Rechargeable Fan Power Jack Repair | Upgrading Weak DC Male-Female Connector for Better Performance

Today I repaired a solar rechargeable fan that had a recurring problem with its DC input and output connector. The original male-to-female jack was becoming hot during charging and operation, causing the connector body to melt and fail repeatedly.

After inspection, I found that the existing wiring and connector quality were not suitable for long-term current flow. To solve the problem permanently, I replaced the damaged DC male-female connector with a higher-quality connector and installed a better-grade cable. I also improved the wiring arrangement and strengthened all connections to ensure lower resistance and better current handling capability.

This repair work will help the fan operate more safely and reliably while reducing heat generation at the connector point. Proper connector selection and good-quality wiring are very important in solar-powered appliances because poor connections can lead to voltage drop, overheating, and repeated failures.

✅ CC: My friend @rmm3

🟩 Thank you for reading my post and giving your valuable time. Stay well and stay healthy. God bless you. 🟩

Photography Details	📱 Device: Walton Xanon90	📍 Location: Narayanganj, Bangladesh	📷 Captured By: @imranhassan