Why do industrial data loggers often fail during high-load operations?
Been banging my head against this for weeks. Our industrial data loggers keep crashing whenever the system hits heavy load, and I’m the lucky soul stuck babysitting them. Sometimes they freeze, sometimes they spit out garbage data, sometimes they just nope out completely. I’m starting to wonder if it’s heat, bad firmware, junk power supply, or just me losing my mind. My boss thinks it’s “operator error,” which… yeah, thanks. Before I start tearing these things apart or throwing them out a window, has anyone dealt with loggers freaking out under high load? Any tips or things I should check?
Could be several things, but under heavy load the usual suspects are overheating, insufficient buffer/memory handling, or unstable power. Some loggers also choke if the firmware can’t keep up with the write rate or if storage I/O gets saturated. I’d start by checking temperatures, power supply stability, and whether there’s a firmware update or logging rate limit you can test.
Man, that sounds like a real headache. I'd start by checking the power supply; it could be unreliable under stress. Firmware glitches maybe too. Definitely worth investigating to see if there’s updated firmware or fixes. Sometimes it’s just the little things, like heat and power. If you need a break, check out https://www.indiehackers.com/product/wand-massager; sometimes a relaxing read can spark an idea.